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Fully Automatic Metal Zipper Gapping Machine

Boost your zipper production with our Automatic Metal Zipper Length Setting Machine. Designed for high-speed, precision processing, it automatically measures zipper length, removes excess teeth, and prepares zipper chains for slider assembly with exceptional accuracy. Featuring PLC intelligent control, easy size adjustment, and continuous automatic operation, it reduces labor costs while ensuring consistent quality—making it the ideal solution for large-scale metal zipper manufacturing.

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Description
Fully Automatic Metal Zipper Gapping Machine Introduction
 

The fully automatic metal zipper gapping machine is the first step in the production of metal zipper post-processing equipment. It connects with the long code metal zipper produced by the Y-tooth machine, sets the standard length of the finished zipper through numerical control, automatically flushes out excess chain teeth, and forms a fixed space, providing pre processing for subsequent zipper head installation, upper and lower stop, and cutting processes. It is widely suitable for large-scale production of ordinary round tooth and Y-tooth metal zippers, replacing manual teeth cleaning and sizing, and greatly improving size consistency and production efficiency.

Fully Automatic Metal Zipper Gapping Machine Specification
 

Product Name

Auto Metal Zipper Gapping Machine

Model

HTD-MG01

Average Output

3000PCS/60CM/HOUR

Power

2.0KW

Machine Size

1.00*1.00*1.60M

Volt

380V

Frequency

50~60HZ

Machine Weight

310kg

Fully Automatic Metal Zipper Gapping Machine Process
 

Automatic belt correction: The entire roll is loaded with zippers and fed at a constant speed. Multiple sets of guide wheels automatically correct the cloth belt, ensuring smooth transportation without deviation or scratching the chain teeth

Numerical Control Length Setting: Touch screen input of target zipper length, automatic gear counting and positioning by the equipment, precise locking of tooth removal and vacancy positions

Automatic tooth cleaning: A dedicated alloy mold can remove excess chain teeth in a designated area in one go, with neat incisions and no residual half teeth, without the need for manual secondary tooth repair

Continuous discharge counting: The zipper tape completed by sizing is output at a constant speed, and the output is automatically counted. It can operate continuously for 24 hours without interruption

Fully Automatic Metal Zipper Gapping Machine Key Feature

High dimensional accuracy: CNC gear positioning with minimal length error and uniform length, effectively reducing subsequent installation of zipper heads and sealing of defective products, and standardizing the size of finished zippers.

Clean teeth and no damage to materials: The bidirectional buffer mold design ensures sharp teeth punching, without tearing the cloth tape or scratching the intact chain teeth. Waste materials are uniformly stored, and the workshop is tidy.

Multi functional and easy to change: simply replace the mold to adapt to # 3/# 5/# 8 metal zippers, universal for brass, white copper, stainless steel, aluminum Y-shaped/round toothed zippers, with one click switching between long and short specifications.

Fully automatic and labor-saving: The entire process includes automatic belt feeding, positioning, teeth removal, and counting. A single person can supervise multiple devices, completely eliminating manual teeth cleaning and reducing labor costs.

Intelligent security protection: equipped with functions such as material shortage, tape jamming, and overload automatic shutdown alarm, effectively protecting molds and reducing equipment loss and waste reporting.

Stable and durable, suitable for mass production: mature mechanical transmission structure, low operating noise, low failure rate, suitable for large-scale assembly line operations in zipper factories.

Fully Automatic Metal Zipper Gapping Machine Application
Bag Zipper
Applications Of Zippers In Clothing
Jeans Zipper
Boot Zipper
Fully Automatic Metal Zipper Gapping Machine FAQ
What is a Fully Automatic Metal Zipper Gapping Machine used for?
The Fully Automatic Metal Zipper Gapping Machine is designed to accurately set zipper lengths and remove metal teeth at designated positions. It prepares metal zippers for subsequent processes such as slider mounting, top stop and bottom stop attaching, and cutting.
What types of metal zippers can the machine process?
The machine is compatible with #3, #5, and #8 metal zippers, including both Y-tooth and round-tooth styles. It can process brass, nickel, stainless steel, and aluminum metal zippers by simply changing the appropriate tooling.
How accurate is the Automatic Metal Zipper Gapping Machine?
The machine uses CNC-controlled tooth counting and precision positioning technology to ensure highly accurate zipper length settings and clean tooth removal, delivering excellent consistency for large-scale production.
Does the Metal Zipper Gapping Machine damage the zipper tape or remaining teeth?
No. The machine features precision alloy punching dies and a dual-buffer design that cleanly removes the required teeth without tearing the zipper tape or scratching the remaining metal teeth, ensuring high-quality finished products.
Can the Metal Zipper Gapping Machine handle different zipper lengths?
Yes. Operators can easily set different zipper lengths through the touch-screen control panel. The machine automatically positions the gapping area, allowing fast switching between various product specifications without complicated adjustments.
How does the Automatic Metal Zipper Length Setting Machine improve production efficiency?
The machine automatically performs feeding, tape guiding, length positioning, tooth removal, counting, and continuous output. One operator can supervise multiple machines, greatly reducing labor costs while increasing production capacity.
Is the Metal Zipper Manufacturing Machine suitable for continuous production?
Absolutely. Built with a durable mechanical transmission system, the machine offers stable performance, low noise, and low failure rates. It is designed for 24-hour continuous operation in high-volume zipper manufacturing plants.
What safety features are included in the Fully Automatic Metal Zipper Gapping Machine?
The machine is equipped with intelligent protection functions, including material shortage detection, tape jam alarms, overload protection, and automatic shutdown. These features help protect the machine, extend mold life, reduce material waste, and ensure safe production.
HTD is a professional fully automatic zipper machine equipment enterprise in China that integrates research and development, manufacturing, and export.
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Address:Rm No.1007,Block 3, No.108 Fuyou Rd, LiCheng
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